Fixing Keyboard, Disklavier, & Nalbantov USB Issues: FAT32 & Superfloppy Format

I frequently receive requests from customers reporting that their keyboard or Nalbantov floppy disk emulator can’t read their USB stick. Usually, the issue is that the USB stick isn’t formatted correctly as a FAT32 device, or that it’s corrupt. I’ve created this guide to explain how to format your USB sticks in a manner that’s … Read more

Work Notes: P-71 with No Sound, Buzzing GB1, Messy Pinblock Treatment

Yamaha P-71: No Sound After a Spill The customer initially reported spilling water in the keyboard. However, on inspection, the substance was oily. It had also wicked into the keyboard contacts and speakers. The most damaged component—and the reason the keyboard made no sound at all—was the volume slider. I removed the original and soldered … Read more

How to Factory Reset Most Yamaha Keyboards and Digital Pianos

If your keyboard isn’t working, and you’re considering having it repaired by a service center, you might want to try a factory reset first. I’ve had quite a few customers come in with apparently mute keyboards that, in fact, just needed a factory reset. Your Yamaha’s memory can become corrupted over time. This might be … Read more

Work Notes: Separating Hammer Strike & Rest Felts in a CLP-295GP

I repaired multiple Yamaha Clavinovas with separating hammer strike felts this week. It’s interesting how these repairs seem to come in groups! This is an issue commonly seen in Clavinovas from the late 2000s, and it affects a wide variety of models. Usually customers complain of either a noisy action or a heavy, uneven feel, … Read more

The Best Headphones for Keyboards, Digital Pianos, and Hybrids

I regularly have customers ask me for headphone recommendations, and I’ve settled on a few favorites. I prefer open or semi-open headphones, and prioritize for lightweight, soft-touch comfort. A good set of headphones is comfortable to wear for hours! I’ve used quite a few headphones for keyboards and keyboard repair, and I tend to be … Read more

Sustain Pedal Works Backwards? Why It Happens & Best Pedals to Buy!

If your keyboard sustains all the time when your foot is off the pedal, and then stops sustaining when you press it, you have the classic “reversed sustain” problem. The good news is that it’s almost always a setup/polarity mismatch and not a hardware failure. On many Yamaha instruments the pedal’s polarity (open/closed) is detected … Read more

Work Notes: Peeling Hammers, P-121 Dead Key, DGX-660 Buzz

Yamaha P-121 with Key that Doesn’t Play Two of the most common issues I encounter are keys that either don’t play at all, or play at full volume. Contact issues are, invariably, the cause of these issues. There are two parts involved in making proper contact: The rubber contact strips, which move and compress as … Read more

Firmware Version 2.00 Update for R-880 and GC-8

I recently had a customer request I prepare replacement chips for his Roland R-880 and GC-8. I have the XGecu writer described below. I hope this is helpful to some intrepid individual or technician performing their own upgrade! A device to flash the memory chips, such as the XGecu T48 EPROM programmer. These are readily … Read more

Roland RD-800 Cracked Sub-Chassis Fix & Prevention Guide

A loudly clacking key might point to a common culprit: a cracked sub-chassis (or sub-frame). Roland used these plastic sub-chassis as a rib structure supporting sets of four or twelve keys inside the PHA-4 Concert keybed. The good news? Replacement parts are cheap, the job is fairly straightforward. What are the symptoms? The most common … Read more

Yamaha P-155 Won’t Turn On: Blown Power Inlet & Adapter Fix

I recently had a customer reach out to me reporting that her Yamaha P-155 would not power on. When I inspected the piano, I found a destroyed power adapter and a burned power inlet. I’m not certain what caused it: Damage like this could be caused by not fully inserting the plug, by a power … Read more