As a piano technician with a subspecialty in keyboards, as well as digital and hybrid pianos, I’ve compiled this guide to address common issues. Drawing from my experience with brands like Yamaha, Roland, and Casio, I’ve put together a list of the most common problems I encounter!
One or more keys play at full volume even when I’m hardly pressing them.
Customers contact me about individual loud keys more often than any other issue.
Keyboards use very sensitive contacts to determine how fast you’re pressing the key (or the velocity). A keyboard with dirty contacts (such as the one pictured below) will misjudge velocity, and will cause the key to play at incorrect or, often, persistently loud volume. In the case of the picture below, that wood chip would cause a perpetually quiet key—if it moved to the depression directly above it, then it would cause a perpetually loud key. Cleaning is sometimes an effective option.

They can also simply wear out. If you play your keyboard for hours a day, the rubber itself will eventually degrade, as will the graphite pads on the button. In that case, they’ll need to be completely replaced, which is typically possible for keyboards that are less than ten years old, but becomes progressively more difficult with age. Replacement is usually the best option.
In desperate times, if contacts just aren’t available, you can swap contact strips from the ends of the keyboards to replace keys you play more typically. There are products like Oak Tree Vintage’s Key Contact Repair Kit, but I view these as an absolute last resort. Direct rubber contact strip repair is a desperate measure.

One or more keys don’t play.
A common cause of silent keys are bad or damaged rubber key contacts. See above. They should be cleaned or replaced.
Another common cause of silent keys is a damaged or corroded key contact printed circuit board (PCB). These PCBs are, for late-model keyboards, typically available—particularly for Yamaha and Roland. They can also sometimes be repaired: In the case of the image below, some cleanup and a wire jumper fixed the problem.

My keyboard doesn’t turn on!
If your keyboard doesn’t power on at all, try replacing the power adapter before investigating more costly repairs. Keyboard power adapters are one of the most common causes of failures, and they’re also easy to replace. If the power adapter fixes the issue, make sure to add a high-quality surge protector.
I have a lookup tool for Roland power adapters. For most other keyboards, you can locate replacement power adapters from their manufacturers, from Sweetwater, or from Syntaur. It is very important that you use only power adapters with adequate amperage, and also matching voltage and polarity.
This is just one of many possible reasons why your keyboard might not power on; however, it’s very common, and is something you can check on your own.

Somebody broke off the power inlet on the back of the keyboard. Can it be fixed?
This is a common problem. Nearly every power inlet for nearly every keyboard is available. I replace them regularly, particularly in schools where the cord might get forcefully pushed or pulled! Depending on how it was broken, there might be some collateral damage. For instance, a Roland I repaired recently had the fuse assembly ripped off when the power inlet, acting as a battering ram, scraped the electronics off the rest of the inlet circuit board. However, there’s nothing particularly complicated on there, and their story ends happily.
I’ve got a Yamaha Clavinova and some keys are sticking.
I’ve got a full article on the issue of Yamaha Clavinovas with sticking keys caused by cracked key tails. This is a very common issue in Yamaha Clavinovas from the early 2000s. Unfortunately, the tails of the keys would crack, resulting in sluggish behavior. Then they would fully break, causing a sticking key. More than once, I’ve gotten a call after a rowdy child will walk up to the keyboard and spontaneously break a dozen or so keys—it’s not their fault. These keys can be replaced.
I typically don’t recommend doing them one-by-one unless you’re going to be replacing them yourself. It’s much better to replace the entire keyboard assembly or to replace all the keys. This is an expensive repair, but it’s much less expensive than a brand new Clavinova, and if the rest of the electronics are in good shape, it’s worth considering.
If the Yamaha uses a three-sensor keyboard, you might consider upgrading to a natural wood action. If it uses a two-sensor keyboard, this isn’t an option.

I’ve got a Roland and one or more keys are staying down. They seem loose.
Roland RD keyboards from the 2000s and earlier used plastic hammers that crack and break. Unfortunately, Roland no longer manufactures these hammers. I have a full article on this here, including about the Syntaur replacements.
Syntaur now manufactures replacements! They can be purchased in octave sets, in complete sets of eighty-eight, or individual black key hammers and white hammers can be purchased separately. They are noticeably higher quality than the originals, and are color-coded.

Somebody told me my Roland has a broken sub-chassis. What are these?
Several models of Roland, such as the RD-800, have an unfortunate tendency to develop cracks in their sub-chassis. This can cause clicking sounds, and can also result in groups of keys hanging down lower than their neighbors. I have a full article on the Roland sub-chassis problem here.
I’ve got a Yamaha, and it makes a clacking sound when I release a key. Why is it so noisy?
Yamaha Clavinovas and portable keyboards have a strike felt and a rest felt. In nearly all cases, rest felts will wear out within a decade. This causes keys to make a clacking sound when released. With heavier use, strike felts can also wear out. Both felts are relatively easy to replace. Both lead to a noisy keyboard. You can see a recent repair of a hammer rest felt here.
Yamaha used actual felt in their earlier keyboards. These keyboards from the late 90s and early 2000s have especially noisy actions. They’ll clunk, clack, clank, and thunk. The replacement, however, can be done very quickly, and the results are dramatic!
