Installing a Nalbantov Floppy Disk Emulator in DKC-500RXG

I recently had a customer request I upgrade his DKC-500RXG floppy disk drive to a Nalbantov USB floppy disk emulator. I’ve recommended the Nalbantov emulator for many years. It has no moving parts and a capacity of 1000 floppy disks on a single USB stick, and is an excellent replacement for the original floppy disk drive.

I’ve written an article on upgrades for your Disklaviers, and I frequently get questions about using other kinds of emulators, such as the Gotek. The Gotek will not fit the DKC-500RXG or other Mark II models. The Nalbantov slim drive still uses the same underlying hardware as the Gotek, but comes in a customized case designed to fit in these small enclosures.

Although this article is about the DKC-500RXG, the process is identical for the DKC-500R, the DKC-500RW. It’s also very similar for the DKC-100R, although you will need a different Nalbantov emulator model for that model. See my page on Nalbantov USB floppy disk emulators for more.

Purchasing the Nalbantov

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There are numerous versions of the Nalbantov available for purchase, and many other floppy disk emulators as well. However, this Nalbantov slim drive is currently the only one the works in the DKC-500RXG. You can purchase it either from Amazon, or directly from the Nalbantov.

Installing the Nalbantov

Open the DKC-500RXG Control Unit

Remove the four screws that hold on the bracket. There are two on each side of the control unit. These hold the bracket in place, but they also keep the lid secure.

Remove the five screws on the back of the control unit. There are two on each side and one in the middle.

Diagram of DKC-500RXG with screws circled.
Remove these five screws on the back of the DKC-500RXG after you’ve removed the bracket. You should now be able to slide the lid backwards and open the control unit.

Remove the Old Floppy Disk Drive

There are three screws mounting the assembly to the bottom of the case. Remove these three screws, being careful not to lose the small metal bushings. You’ll be able to remove the floppy disk assembly once the screws are removed.

However, before you remove it, you should also carefully unstick the ribbon cable from the metal drive bay. The ribbon cable is adhered with a mild adhesive, and will come off easily as long as you apply even pressure.

There are three screws holding the floppy disk assembly to the bottom of the case. Remove those three screws, and then you’ll be able to slide the floppy disk assembly back and up out of the case.
Closeup of screw with metal spacer and rubber grommet.
There are three screws holding the assembly in place. The screws have a small metal spacer installed underneath. Sometimes this stays stuck inside the rubber bushing, and sometimes it comes out with the screw. Just make sure not to lose it!

Disconnect the Ribbon Cable

These ribbon cables are referred to as Low Insertion Force (or LIF) cables. You can remove them by simply pulling them out of their connector. There are no latches. It’s much easier to work with the ribbon cable when the floppy disk assembly has already been detached from the bottom of the piano.

Low insertion force cable installed in floppy disk drive.
Low insertion force (or LIF) cables are convenient, but they’re easily damaged. It’s also easy to install them crooked.

Remove the Floppy Disk Drive from the Drive Bay

There are four screws holding the old floppy disk drive in its metal casing. Remove those four screws and separate the floppy disk drive from the drive bay. You will not need the screws.

Attach the Nalbantov to the Drive Bay

Your Nalbantov came with a variety of screws, including four rather long, pointed ones. Use these four screws to affix the metal case to the Nalbantov.

Closeup of Nalbantov USB Floppy Disk Emulator.
The Nalbantov installed in the metal drive bay, ready to be installed in the DKC-500RXG.

Connect the Ribbon Cable to the Nalbantov

Simply push the LIF ribbon cable into the connector on the back of the Nalbantov. Make sure to get the orientation correct. The cable should lay flat just as it did on the original floppy drive. It’s easy to install these cables upside-down, so be careful!

Do this before mounting the Nalbantov and drive bay to the bottom of the control unit. Although these cables shouldn’t require much force to insert, it’s much easier to push them in easily and uniformly when the drive is still outside the control unit. It’s common for people to bend LIF cables or damage their contacts pushing them from an awkward angle.

Mount the Nalbantov and Drive Bay to the Bottom of the Case

You can install the drive exactly as you removed the original. Insert the three screws through the three rubber grommets, and tighten it. Dress the cables as needed.

Close up the DKC-500RXG and Reinstall!

That’s the entire process! Overall, it’s quite simple.

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